Cliff's Quadrajet Parts and Rebuild Kits

Quadrajet Problem Solving => Diagnose a Quadrajet carburetor problem => Topic started by: Marx3 on May 23, 2016, 08:53:27 AM

Title: weird vacuum leak
Post by: Marx3 on May 23, 2016, 08:53:27 AM
I rebuilt a 17056230 for a stock Eldorado. spiced it up with a few modifications to give it more fuel, 44 rods, DA's etc.
Nothing radical.
installed bushing on the throttle shaft, centered the plates.
When I fire the car up it idles at 500-600 rpm if I want it to. It purrs like a kitten. Take it out on the road under normal driving, it still purrs like a kitten idling at about 600 rpm.
It seems I can do this forever and the idle never changes.
Go WOT and the idle now becomes erratic, almost like it has a misfire on one or two cylinders.
I have been figthing a vacuum leak right around the passenger side front carb to mainfold-bolt. Tried several different gaskets, both thick and thin, but the problem just wont go away. As soon as the engine has seen WOT, this area develops a vacum leak.
I have wonder what possible things in that area could create a leak. Other than the throttle shaft I cant think of anything.
The carb was born with an electric choke, so it would not have a vacumsource for the choke housing.

Anyways, I have been fighting this problem for a long time and I am propably starring myself blind here.

ANy suggestions as to what could cause a vacuum leak after going WOT ?
Title: Re: weird vacuum leak
Post by: carmantx on May 23, 2016, 11:26:05 AM
To start, I would verify that the secondaries are fully closing after WOT and allowing the primary side to fully close.
Title: Re: weird vacuum leak
Post by: Marx3 on May 23, 2016, 12:41:53 PM
good idea. I will check up on that. I just dont see how this would cause a vacuum leak at the passenger side front corner of the carb... ? right around the front and the fast idle cam.
Title: Re: weird vacuum leak
Post by: carmantx on May 23, 2016, 06:58:42 PM
I had a customer complaint about a similar vacuum leak.  I could not find an issue.  I built a replacement baseplate and swapped them out and issue went away.
I used that same baseplate on another build and it had no issues. 
check closely for gasket material or other foreign objects on the base or main body.
Title: Re: weird vacuum leak
Post by: Marx3 on May 24, 2016, 08:51:08 AM
I actually tried two different baseplates before. The engine suffered from high idle for a while, untill I put in a basepalte from a 77 425 carb. Both baseplates are rebuilt with bushings and plates centered etc.
I am going to put in the other baseplate and see what happens. I´ll report back in a couple of days once its done.
Title: Re: weird vacuum leak
Post by: Hillbillyenginering on May 25, 2016, 10:00:30 AM
A couple of question.
What year is the intake manifold?
How did you verify the vacume leak is there?
Does the manifold have the internal heat tubes in it like some of the Buicks did?
Title: Re: weird vacuum leak
Post by: Marx3 on May 25, 2016, 11:24:23 AM
the car / engine is from 1976 and completely stock.
I have been wondering if the intake is uneven or something, but this problem has never been there before. The carb was rebuild previously. never any problems. Then I took it off to recalibrate the idle and primary systems. then the problem started. Originally I overdid the idle calibration( too much fuel and alot of bypass ), which made it impossible to get the idle below 800 rpm. otherwise the car pulled like a freighttrain with the new, more generous jetting.

 got the calibration down to stock again. now I encountered this problem. smooth idle at 5-600 rpm right untill the car has been driven at wot. Then the idle goes bad and climbs a bit.

I veryfied the vacumm leak by spraying brake cleaner around the baseplate, very carefully. Right around the front passenger side bolt, the idle is clearly affected, when psrayed with brake cleaner.
 
No these late 500 engines did not have the Buick-type heat passage.

Title: Re: weird vacuum leak
Post by: Hillbillyenginering on May 25, 2016, 08:06:54 PM
I don't want to sounbd like D BAG.
But did you check the base for warpage?
I might try purissian blue on it and bolt it down and see if it is contacting correctly.
Thick grease will work also.
Maybe it is two problems.
Vacume leak and sticking power valve  or too strong of a spring.????
Title: Re: weird vacuum leak
Post by: Ethan1 on May 25, 2016, 08:57:48 PM
I don't want to sounbd like D BAG.
But did you check the base for warpage?
I might try purissian blue on it and bolt it down and see if it is contacting correctly.
Thick grease will work also.
Maybe it is two problems.
Vacume leak and sticking power valve  or too strong of a spring.????

 I agree. Check for warpage. Use some machinist dye and see if it contacting everywhere correctly. Also, use a straight edge as well.
Title: Re: weird vacuum leak
Post by: Hillbillyenginering on May 26, 2016, 09:42:04 AM
Something else that you can try.
Get some liquid machinests dye, dykum. Or that liquid from bingo robbers.
Put it in a small syringe, when you have verified it is having the vacume leak, squirt a little on the area. When you see it get sucked in, shut the engine off. Let sit for 10\ 15 minutes to let it dry. Remove and it should show the path.
Title: Re: weird vacuum leak
Post by: Marx3 on May 26, 2016, 01:13:32 PM
I never checked the baseplate for warpage, cause the carb ran perfectly without leaks before I re-calibrated it.
I'll check up on it though.

Good idea with the machinst dye. I have some of that stuff in blue.
sticking power valve? The spring is stock. everything is stock, besides the jet and rods.
Title: Re: weird vacuum leak
Post by: Ethan1 on May 26, 2016, 04:46:08 PM
Something else that you can try.
Get some liquid machinests dye, dykum. Or that liquid from bingo robbers.
Put it in a small syringe, when you have verified it is having the vacume leak, squirt a little on the area. When you see it get sucked in, shut the engine off. Let sit for 10\ 15 minutes to let it dry. Remove and it should show the path.

 I like your thinking! 8)

 Definitely worth a shot.
Title: Re: weird vacuum leak
Post by: Hillbillyenginering on May 27, 2016, 12:35:40 PM
You said that normal driving you never have a prob!em. After WOT it has an idle issue.
Prior to WOT,the power valve is usually down from vacume. Wot takes away vacume. Hence spring pushes the valve all the way up. If it sticks, vacume will not be able to seat it. Causing more fuel to enter the idle circuit.
If it was just a vacume leak, you should see a lean ssue on four cylinders, not two. Also it should have higher rpms.
But maybe you are having a primary or secondary ignition issue.??
I know it seems odd. But I fought a carburation issue for years. Even swapped manifolds on my toro.
Finally the old Mallory coil took a dump. Changed coils and carb issue went away. But of course I bought a MSD distributor first.
Title: Re: weird vacuum leak
Post by: Hillbillyenginering on May 27, 2016, 08:58:14 PM
Just throwing this out there.
Havew you used a timing light when it is tuning rough, after WOT. And see is one of your weights are sticking. Causing way too much advance at idle?
Title: Re: weird vacuum leak
Post by: Marx3 on May 28, 2016, 02:08:28 AM
I am not sure the idle circuit gets more fuel when the needles are raised... I mean, that not how it works?

Ill check up on the movement of the powerpiston.

The carb is completely rebuild and is in overall good shape.

It IS a vacuum leak. Idle quality can clearly be affected, when spraying break cleaner at a certain area between the manifold and the baseplate.

Timing has been under suspicion. It is rock steady in idle and the distributor, like the carb and the rest of the car, is in good condition. 
It seems the problem only starts after a WOT situation.
Title: Re: weird vacuum leak
Post by: 429bbf on May 29, 2016, 08:17:36 AM
I've always been one to love trouble shooting . my explanation for why it happens after wot is that you have done such a good job of rebuilding the carb that it has no place to get air (vacuum )when the engine is trying to decelerate from very high rpms you have created a massive vacuum pump.and with your shaft bushing and throttle plates set perfect it has to try and get air from somewhere . and it has now found the weak point. try this (I'm not fond of sealants )but this will work )take and put a small bead of locktite gasket maker (black )and install between the manifold and gasket and just a dap between base plate and gasket . let set a couple of hours and the problem will be gone .next time you have it apart you can true all the surfaces and fix the problem . fwiw.
Title: Re: weird vacuum leak
Post by: Hillbillyenginering on May 29, 2016, 04:35:31 PM
I believe that the ice and transition slots do receive the fue through the jets. That's the changing the jets I size,.001, changes the ice quality.
Squirt break clean down the restrictor tube and watch where it comes out.
But I could be wrong
Title: Re: weird vacuum leak
Post by: Marx3 on May 30, 2016, 03:29:02 AM
the idle tubes DO get their fuel supply from the main jet stream, but as far as I know, the idle quality is not affected by the size of the jet/rod combo. The tubes are so small in diameter compared to any main jetting. I am not willing to bet money on this, but I am pretty sure.

429bbf: interesting theory indeed! I am not af fan of sealant in those kinds of places either, but I tried just to be sure. Problem was still there. I am going out to the car tonight to investigate. I'll let you know

Title: Re: weird vacuum leak
Post by: 429bbf on May 31, 2016, 08:44:50 PM
heres just a little info on the locktite si5900. caterpillar has stopped making gaskets for a lot of the equipment . you have a choice ,ether an anerobic sealer or a good gasket maker. the locktite doesn't squeeze down quite as far as the anerobic but it doesn't matter because you using shims to adjust your preload or free load on your bearings. my quincy air compressor blew the head gasket to the high pressure side and would not build over 100 psi. i pulled the head and saw the problem . couldn't find a gasket so i used the locktite on the old head gasket and let it sit for about 10 minutes. i torqued it down slow  . then i let it sit for 12 hours . it still builds 125 psi today and that was over a year ago.so i guarantee you that you can't draw enough vacuum to cause this to leak . i don't know where you live but you won't be able to get over 30 inches at sea level.one other note you didn't get a bad gasket and its pulling vacuum through the gasket?fwiw
Title: Re: weird vacuum leak
Post by: 429bbf on June 01, 2016, 08:41:46 PM
this ones a little out in left field but you didn't get some crud in your bolt hole and you think its tight and the bolt is bottoming out and not pulling the carb down . you can also (if your using the gasket with the plastic bushings )grind .020 or so off the bushing and that will squeeze the gasket tighter.hth
Title: Re: weird vacuum leak
Post by: Marx3 on June 04, 2016, 10:18:49 PM
I'm right at sea level. I used MS Polymer and laid a thin bead around the edge of the sealing area of the gasket, let it sit for 10 minutes and installed it. I haven't had time to get out to the car and check up on things yet. I must say I have absolutely no reason to believe, that the gasket is to blame.

You guys came with some interesting suggestions. I'll let you know as soon as I continue work on this car.

Title: Re: weird vacuum leak
Post by: Marx3 on July 05, 2016, 07:32:13 AM
It turned out to be the secondary throttle plates not centered 100%.
At first glance they seated good and evenly, but after opening the throttle, they would not seat perfectly.
Seemed something was binding or what ever. Re-centered them and the problem went away.

Saw this once before on a Buick. That engine would not idle below 1200.
Title: Re: weird vacuum leak
Post by: Ethan1 on July 05, 2016, 06:26:35 PM
It turned out to be the secondary throttle plates not centered 100%.
At first glance they seated good and evenly, but after opening the throttle, they would not seat perfectly.
Seemed something was binding or what ever. Re-centered them and the problem went away.

Saw this once before on a Buick. That engine would not idle below 1200.

 Glad you got it figured out!  ;D
Title: Re: weird vacuum leak
Post by: Marx3 on July 07, 2016, 09:50:52 AM
Thanks.
Boy, did it drive me crazy. :-)