Author Topic: Quadrajet idle mixture screw cap removal  (Read 3471 times)

Offline davel

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Quadrajet idle mixture screw cap removal
« on: November 10, 2019, 08:49:29 PM »
I'm just posting this as a reference for anyone attempting to remove the idle mixture screw caps on their Quadrajet.  This particular carb is model #17059226 from a 1979 G20 Van with a SBC400.  The idle mixture screw caps on this carb are hardened so it's not possible to drill through them.



This rotary accessory kit can be purchased from Harbor Freight for $20



It contains a number of different abrasive cutting wheels.  This one is the smallest and it cuts right through the hardened steel cap.



I chucked it in a cordless drill and made 3 horizontal cuts through the cap and 2 light vertical scores. Then used a small punch and hammer to break a hole in the cap.



You can now hook the cap with the thread of a drywall screw. Grab the screw under the head with a locking pliers and drive the cap out by tapping up on the pliers with a hammer.  It takes some force.



Voila!



This method leaves very light score marks on the front of the base plate by the mixture screw holes. These marks can easily be removed with a file.


Online I couldn't find any images or dimensions of the cap or it's depth in the baseplate in relation to the mixture screw.  So here's that info.






Different model/year Quadrajets may have different types of caps.  That I don't know for sure.  But this cap actually fully encapsulated the screw head inside the baseplate.   







Offline mcx

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Re: Quadrajet idle mixture screw cap removal
« Reply #1 on: November 11, 2019, 04:35:13 AM »
...very nice write up with pictures...now would be a  good time to cut grooves in those mixture  screws to allow use of a regular flat head screw driver.

Offline Cliff Ruggles

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Re: Quadrajet idle mixture screw cap removal
« Reply #2 on: November 11, 2019, 05:03:17 AM »
I sell metric threaded idle mixture screws that are longer and stick out of the baseplate plus slotted for a screwdriver, the are $8 per pair......Cliff

Offline mcx

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Re: Quadrajet idle mixture screw cap removal
« Reply #3 on: November 11, 2019, 06:21:28 AM »
  Cliff....what are the measured length of your custom mixture screws?

Offline 77cruiser

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Re: Quadrajet idle mixture screw cap removal
« Reply #4 on: November 11, 2019, 09:05:32 AM »
Why are the pictures all blurry?
Jim

Offline Cliff Ruggles

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Re: Quadrajet idle mixture screw cap removal
« Reply #5 on: November 12, 2019, 02:40:43 AM »
Not sure about the length but they are about 1/4" exposed from the edge of the casting for easy access......

Offline davel

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Re: Quadrajet idle mixture screw cap removal
« Reply #6 on: November 12, 2019, 04:12:51 PM »
Why are the pictures all blurry?

Uh-oh.  Problems with the Photobucket account...I'll try to attach the images below.
« Last Edit: November 12, 2019, 04:22:43 PM by davel »

Offline davel

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Re: Quadrajet idle mixture screw cap removal
« Reply #7 on: November 12, 2019, 04:25:10 PM »
images

Offline 77cruiser

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Re: Quadrajet idle mixture screw cap removal
« Reply #8 on: November 13, 2019, 05:24:01 AM »
Thank you :)
Jim

Offline 429bbf

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Re: Quadrajet idle mixture screw cap removal
« Reply #9 on: November 13, 2019, 08:29:19 PM »
nice work thanks . i do it a little different i weld them i weld a washer on first and then a nut and pull with slide hammer can't tell that i was ever there .fwiw